| Coimbatore based manufacturer and exporter of Ductile Iron (SG Iron, Nodular Iron), Grey Iron, Ni-Hard, Ni- Resist Castings, and Machined Castings. |
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Company Profile
 Embarked on over two decades ago in 1985, ‘Bright Castings’ is identified as one of the most leading technologically advanced foundries engaged in manufacturing of Ductile Iron (SG Iron, Nodular Iron), Grey Iron, Ni-Hard, Ni- Resist Castings, and Machined Castings. We meet the global requirements and global standard with strong infrastructure which is well equipped with all essential upgraded machines and equipments. It is the backbone of our company that always keeps us frontrunner in this business segment. The foundry is armed with highly qualified and experienced professionals who help through their industrial acumen in satisfying demanding customers both for the domestic as well as the international markets.
It is managed by highly qualified Technocrat having done masters in Metallurgical Engineering and 10 years experience. Our company is an ISO 9001 certified and PED approved and is recognized internationally for its quality standards and right time deliveries. We entered into this business segment aspiring to conquer the global art of casting technology through our in-depth knowledge and hard work to satisfy individual customer in each possible manner. This commitment to excellence is accomplished using the most efficient means. We have achieved the award for “Best Modernization in Foundry-2008”.
Premier Quality
In order to deliver defect free quality castings within the stipulated time, our quality control department conducts stringent testing prior to final dispatch. Our quality control unit is well equipped with Sand testing equipments, Spectrometer (26 elements), Complete wet analysis equipments, Inverted Microscope with image analyzer software, Brinell and Rockwel hardness testing machines, Universal Testing Machines (UTM) and Impact testing machine with sub zero temperature arrangements. We manufacture the products integrating well-qualified and experienced engineers, sophisticated machines and genuine raw materials.
Pattern and Engineering Department- Our pattern and Engineering Department is capable of the following
- 3D modeling facility
- Pattern machining activities with 3D scanning, rapid prototyping, 5axis machining.
- Methoding and pattern making.
- Pattern methoding activists for critical casting using latest simulation software like MAGMA.
- Modern tools and instruments are available for mounting and inspection of the patterns.
Moulding Plant:
- Equipped with 2 pairs of ARPA-300 and 1 pair of ARPA-450 simultaneous jolt squeeze molding machines supplied by DISA India Ltd (BMD)
- Electric hoists for mold handling
- Mold cars on track lines
- 3 MT and 5 MT EOT Cranes in hand molding area
- Exclusive sand mixing mullers for hand molding
- Co2 sand system in hand molding area
Molding Box size used in our Foundry:
Machine Molding Hand Molding
520x400x150 700x600x200 (min. size)
520x520x150 1850x1850x350 (max. size)
520x520x200
700x600x200(All dimensions are in ‘mm’ and inside size)
Sand Preparation Plant:- Our foundry is equipped with
- Mechanized sand plant with sand distribution
- High speed intensive sand mixture
- Vibratory shake out units
- Magnetic separators
- Polygonal screen
- Dust extraction systems
Core Shop:
- Capable of making
- Cold box cores with Amine gas core shooters
- Air setting cores
- Co2 cores with good collapsibility
- Oil cores with electric drying electrical oven
Melting and Pouring:
- Equipped with 350 KW / 500 KG and 550 KW / 750 KGs induction furnace of inductotherm make
- Optical Pyrometer
- Timer and alarm system
- 3 MT crane for ladle handling
- 750 Kg Magnesium treatment ladle with Tundish Cover
- Fully mechanized metal pouring line with pneumatic change over trolleys
- Pouring ladles of 300 kg capacity
- High tension electric line of 1100 KVA
- 920 KVA DG set for power back up
Finishing of the castings
- Equipped with Shot blasting machine of 500 kgs capacity with double door, double impeller and multiple hook table
- Wedge type raiser cutting machine
- Swing frame grinding machines
- Pedestal and Pencil Grinders
- Pneumatic grinders and finishing machine
- Chipping Machines
Heat Treatment
- We have installed a 1.5 MT Electric Heat Treatment Furnace to annealing and normalizing of the castings
Painting
- Surface treatment methods with painting and red oxide dipping
Machining
We outsource the machining activities with well equipped, ISO-9001 certified vendors. Exclusive vendor development team is working to develop machining and monitoring of machine shops.
Outsourcing
Radiography testing, ultrasonic testing, pattern making, shell core and shell mold making and electroplating and powder coating.
Applications
Automobile, pumps & valves, pipe fittings, earth moving equipments, wind mills, general engineering, electrical transmission and distribution.
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Business Type :
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Exporter, Manufacturer
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Annual Sales :
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Below US$1 Million
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